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With lean coating process

Why do you say now is to the full formula of film coating system is the best time to transition

In fact, before the outbreak, manufacturing industry has been facing the pressure of transition to the whole formula of film coating system.Now, amid rising concern to the internal risk of supply chain, the new, more lean production mode and will minimize risk of supply chain has become a priority of the enterprise.

Card nu-lax has been at the forefront of lean production mode transformation field, can easily help enterprises to step into a thin film coating system.With the aid of the global distribution of seven production base, card nu-lax based onGeneration of Obama ® full formula film coating systemsAble to provide you with complete innovative solutions.

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Generation of film coating vs. Obama "do-it-yourself" (DIY)

Ready-made formula coating system has many advantages: reduce inventory management, improve the coating efficiency, increase production capacity, guaranteeing consistency between batches and lower overall cost and so on.On the other hand, homemade coating formula involves several steps.First of all, before a series of pre-production and production stage, must purchase raw materials, implement quality control procedures, and strict examination and approval of all suppliers.Moreover, because of a mixture of several kinds of material and pigment, each material to add the cost of time and energy, the risk of errors will be bigger.

Full formula for nu-lax coating system, just for a kind of raw materials procurement, purchasing and inventory, and the internal homemade recipes coating system requires six or more raw materials.

16 comparision of DIY

With lean coating process

Card nu-lax provides customizable step powder mixed full formula of film coating systems, this system can be based ingredients - polymer, plasticizer and colouring agent, mixed together in a dry concentrate.Generation of Obama full formula of film coating systems provide first-class formula, to ensure that all sorts of function application and the quality and consistency of color requirements.

As is known to all, for the interior of the multi-step homemade coating formula, the same color is one of the toughest characteristics.Several steps such as grinding, mixing and stirring often lead to inconsistent and batch quality is unqualified, leading to rework or scrap.However, visual color card nu-lax color measurement instrument and visual testing to ensure that every time the color of product is consistent.Identification tests confirmed that the hydration powder formulation standard, and you can use reflective spectrophotometer to measure color.Through the appearance test to ensure that the color of the powder mixture and mixing uniformity conform to product requirements;Through the visual color difference test to ensure color consistency between batches.Strict formula, materials and supply chain control, as well as the operation process and test requirement, is to obtain the excellent and most important, can repeat the performance of coating.

Quality comes from the design to ensure the reproducibility

Nu-lax in card, we have set industry standards, to ensure within the quality management system certified testing of finished products.Card nu-lax has adopted four kinds of quality is the result of design elements (QbD) as the principle, to ensure that the coating formula and innovative.

  1. DoE experimental design, can improve the coating formulation and process optimization.
  2. Process validation, to ensure that each new generation of Obama system can satisfy the card nu-lax global manufacturing factories required quality specifications.
  3. According to the stability of the ICH guidelines for testing, can within the prescribed shelf life products to ensure consistency of product appearance, color, dispersion performance and coating performance.
  4. Main formula that as a new created all subsequent batches of global reference, whether they be in which parts of the world.

Generation of Obama full formula of film coating systems can help solve the raw material, appearance, color changes, the problem such as stability or consistency between batches, at the same time, to understand and grasp the key technical parameters of the coating process (CPP), such as dispersion spray speed and spray distribution, process temperature, air velocity, coating the solid content, coating pan loading capacity and coating pan speed is very important.

Global support - 24/7

Supplier network is very important.As a supplier, business continuity plan (BCP) helps to reduce risk to the greatest extent.With more than 50 years of experience in service, card nu-lax not only adhering to the development of an innovative coating solution of unparalleled glorious traditions, but also provide a wide range of technical knowledge to ensure that the coating equipment and process are fully optimized.

Card nu-lax has 22 technical support laboratory all over the world, to help customers get the best coating process.The customer can test in the laboratory in card nu-lax coating, seek advice and understanding of fault diagnosis methods.At the same time, customers also can get through itCard nu-lax coating schoolParticipate in an education project, the activity is designed to help customers learn film coating theory knowledge, for the laboratory and the practice experience of coating equipment, the production scale of fault diagnosis methods, and help customers deeply understand the latest progress of coating formula.

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